AUTOMOTIVE ELECTRIC DEVICES E-Range CATALOGUE
2 Automotive E-Range
3 Automotive E-Range A wide range of advanced electric components for Body in White applications including clamping, locating, handling and pivoting E-Range Electric devices fo BiW applications
Technical information are provided for informative purpose only and can be subject to change without prior notice 4 Automotive E-Range PNEUMAX AUTOMOTIVE Pneumax Automotive is a business unit of Pneumax Spa. The italian company was founded in 1976 and today is at the head of Pneumax Group, one of the main players in the industrial and process automation industry wordwide. The Pneumax Automotive BU offers a complete range of products dedicated to the production lines of the industry, with a special focus on Body in White applications. The Pneumax range includes clamping units, pin packages, gripper units, power pivots and complete multi axes positioning systems developed to guarantee maximum reliability and the highest accuracy and repeatability. Each product series integrates extremely innovative technical solutions, without compromising on compliance with the various international mounting standards. Special attention was placed in energy efficiency, with devices that allow the highest savings offered on the market. Pneumax’s extensive network across the globe allows optimal and coordinated management of projects with automotive companies internationally. Every stage of production and product testing is carried out in our specially equipped departments in in the italian headquarters located in Lurano (BG) to ensure maximum reliability and the highest quality standards. Pneumax Group Headquarters Companies Distributors Headquarters PNEUMAX Safety & green Automation • Operator and equipment safety • Flexibility and reduction of setup times • Connectivity • Energy savings • Standardisation INDUSTRIAL AUTOMATION PROCESS AUTOMATION AUTOMOTIVE 850 Collaborators 26 Companies 10 Production units
Technical information are provided for informative purpose only and can be subject to change without prior notice 5 Automotive E-Range In order to face the current challenges in BIW production lines, Pneumax’s product range is constantly evolving, with a specific focus on sustainability, flexibility of the control systems and energy efficiency. Today, in addition to the consolidated range of pneumatic solutions, Pneumax further expands its offer by introducing E-Range, a new line of electrical devices. Thanks to the experience gained in the industrial automation sector and a constant commitment to innovation, the company establishes itself as a reference point not only in pneumatics, but also in electrical integration, offering advanced and highperformance solutions to meet the needs of a constantly evolving market. A WIDE RANGE OF SOLUTIONS CONCEPT PILOT SERIES RELEASE AND PRODUCT AUDIT PROTOTYPING ELECTRONICS INTEGRATION EVALUATION AND INSPECTION FMEA ENGINEERING PRODUCT INDUSTRIALIZATION AUTOMOTIVE INNOVATION CHAIN 1 2 3 7 4 5 6 8
Technical information are provided for informative purpose only and can be subject to change without prior notice 6 Automotive E-Range
Technical information are provided for informative purpose only and can be subject to change without prior notice 7 Automotive E-Range E48-Smart product overview........................................................................................................................................... 8 CLAMPING E48-Smart..................................................................................................................................................... 9 C1E25-Series – Nano Electric power clamps – International Mount......12 C1E40-Series – International Mount............................................................ 17 C1E50-Series – International Mount............................................................ 18 C1E63-Series – International Mount............................................................ 19 C1E80-Series – International Mount............................................................ 20 C2E50-Series – NAAMS Standard................................................................ 21 C2E63-Series – NAAMS Standard................................................................ 22 C2E80-Series – NAAMS Standard................................................................ 23 CBE40-Series. ................................................................................................. 25 CBE63-Series. ................................................................................................. 26 Quick Installation Guide................................................................................ 27 LOCATING E48-Smart....................................................................................................................................................28 RE50-Series..................................................................................................... 31 FE63-Series...................................................................................................... 33 FTE50-Series. .................................................................................................. 36 HANDLING E48-Smart. ..................................................................................................................................................38 GE401-Series................................................................................................... 40 GE402-Series................................................................................................... 41 Index E-Range
Technical information are provided for informative purpose only and can be subject to change without prior notice 8 Automotive E-Range E-Range Product Overview Clamping - E48-Smart FTE50_ FE63_ RE50_ Locating - E48-Smart GE402_ GE401_ Handling - E48-Smart C1E40_ C1E50_ C1E63_ C1E25_ C1E80_ CBE40_ CBE63_ C2E50_ C2E63_ C2E80_ E48-Smart E48-Smart 48Vdc powered electric smart range
Technical information are provided for informative purpose only and can be subject to change without prior notice 9 Automotive E-Range Brushless low voltage 48 V DC motor. The hollow shaft allows the rotor and the nut screw to be coaxial with the stator, thus reducing friction and allowing the motor torque to be optimally used. Industry-proven toggle linkage Clamping Sealed housing and sealed drive LED ring for optimal visualization of the clamp condition. Absolute encoder Thrust axial and radial bearings One only drive used among the whole product range; it allows for condition monitoring such as part presence, 2-partt detection and obstacle detection. Rotatable connector with self-guiding mating Extra compact drive Interchangeability with pneumatic devices Backlash-free trapezoidal stainless steel screw with optimal compromise between cycle time and load capacity; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control. It also allows for powering off the motor once the end stroke is reached. EtherCAT communication: • quick and cable length saving installation through daisy-chaining • Thanks to the CSP (Cyclic Synchronous Position) mode DC, the EtherCAT master is able to send desired positions to the clamp. In this mode, the trajectory generator is located in the master control device, not in the clamp. In acyclic synchronous manner, it provides a target position to the clamp device, which performs position control. Optimally accessible manual unlock mechanism for emergency situations: with no power the clamp can be unlocked or moved manually with an Allen wrench. E48-Smart Highlights Patented Clamping E48-Smart
Technical information are provided for informative purpose only and can be subject to change without prior notice 10 Automotive E-Range Installation concept for electrical clamping technology direct to the PLC Our drives, as communication control units, are located on the clamps External Power Supply 48Vdc Master EtherCAT from the cabinet any PLC CODESYS based Double clamping position Thanks to the irreversibility of the screw, the open position can be managed as closed position. The clamping moment values in such a configuration are available upon request. Safe signal handling STO Possible Clamping Position Possible Clamping Position Safety IO Module Power 48Vdc STO Safety Relay Switch Clamping E48-Smart
Technical information are provided for informative purpose only and can be subject to change without prior notice 11 Automotive E-Range How to change side position of the drive DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RANGE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 180° 84.1 104.67 HOW TO CHANGE THE POSITION OF THE DRIVE 44 62 48 20.5 CAN BE MONTED ON BOTH SIDES 135° 185° DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RANGE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 HOW TO CHANGE THE POSITION OF THE DRIVE CAN BE MONTED ON BOTH SIDES 135° 185° DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RANGE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 HOW TO CHANGE THE POSITION OF THE DRIVE CAN BE MONTED ON BOTH SIDES 135° 185° DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RANGE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 180° 84.1 104.67 HOW TO CHANGE THE POSITION OF THE DRIVE 44 62 48 20.5 CAN BE MONTED ON BOTH SIDES 135° 185° DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RAN STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 180° 84.1 104.67 HOW TO CHANGE THE POSITION OF THE DRIVE 44 62 48 20.5 CAN BE MONTED ON BOTH SIDES 135° 185° fast locking system through self-guiding mating: the connector can easily be mated by a simple push and unmated with an eight-turn. DRIVE MOUNTING OPTIONS CONNECTOR ROTATION RANGE STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 180° HOW TO CHANGE THE POSITION OF THE DRIVE CAN BE MONTED ON BOTH SIDES 135° 185° Connector for Vario X Murr controller and power supply Connector with rotatable housing and fast locking system Connector types 57 47.5 119.9 57.1 44 POWER OUT IN 20,57 119.9 44 POWER OUT IN 56.6 50.6 Clamping E48-Smart
Technical information are provided for informative purpose only and can be subject to change without prior notice 12 Automotive E-Range E48-Smart Clamping C1E25-Series C1E25-Series Nano Electric power clamps International mount Functional charts • Tooling weight chart 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 1 2 3 4 5 Patented Industry-proven toggle linkage • Same functional dimensions of pneumatic clamps • Same clamping and holding moments as pneumatic devices • Stepless adjustable opening angle Optimally accessible manual unlock mechanism for emergency situations, which can also be used as manual operation • Backlash-free trapezoidal screw with optimal compromise between cycle time and load; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control • Brushless low voltage motors with absolute encoder • Extra-compact drive can be rotated by 180° • Cable lengths can be reduced by daisy-chaining the drives Condition monitoring • Obstacle detection • Part presence; Part missing • Multiple part detection • Holding moment 75 N m / 55 lb·ft • Clamping moment 50 N m / 36 lb·ft Size 25 CLAMPING Operating features Supply tension 48 VDC Peak current 0.7 A Noise level < 20 dB
Technical information are provided for informative purpose only and can be subject to change without prior notice 13 Automotive E-Range E48-Smart Clamping C1E25-Series Ordering string C 1 E 25 1 A 01 _ C 1 E 25 1 A 01 _ Nano Power Clamps VERSION MOUNTING PATTERN OPERATION SIZE CLAMP ARM TYPE CONNECTOR ARM MOUNT ARM MATERIAL E = brushless motor, 48 VDC, with drive 25 = equivalent to size 25 (pn) 01 = wishbone, central, 0 mm offset 04 = wishbone, central, 10 mm offset 13 = H, 0 mm offset 14 = H, 10 mm offset _ = connector with rotatable housing V = connector for vario-X control A = aluminum 1 = international mount C = clamp with toggle linkage 1 = 3 = 4 = 2 = C1E25 / Nano Electric power clamps - International mount CLAMPING The clamp is supplied with the drive mounted on the rear side, it can easily be rotated to the front size by untightening the tie rods WEIGHT 1.98 kg * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 26/07/2024 DRIVE S 193 225 310.05 18* 33.5 -0 +0.05 6 H7 26.50.05 4.5 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 4 4.5 20* 30* 4.50.05 440.1 15 91.1 18* 5 H7 - 6 DEEP 25* 53 11.5 70.6 45 170.05 280.05 3 M5x0.8 - 8 DEEP 6 H7 - 7 DEEP 34.5 36 4 HOW 12 -0.03 0.02 + 20.5 53 50.6 56.6 69.3 POWER OUT IN 46 44 DRIVE S 193 225 310.05 18* 33.5 -0 +0.05 6 H7 26.50.05 4.5 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 4 4.5 20* 30* 4.50.05 440.1 15 91.1 310.05 18* 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 53 11.5 70.6 45 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 27/05/2025 170.05 280.05 3 M5x0.8 - 8 DEEP 6 H7 - 7 DEEP 34.5 36 4 HOW 12 -0.03 0.02 + 20.5 53 50.6 56.6 69.3 POWER OUT IN 46 44 DRIVE S 193 225 310.05 18* 33.5 -0 +0.05 6 H7 26.50.05 4.5 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 4 4.5 20* 30* 4.50.05 440.1 15 91.1 310.05 18* 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 53 11.5 70.6 45 170.05 280.05 3 M5x0.8 - 8 DEEP 6 H7 - 7 DEEP 34.5 36 4 HOW 12 -0.03 0.02 + 20.5 53 50.6 56.6 69.3 POWER OUT IN 46 44 193 225 310.05 18* 33.5 -0 +0.05 6 H7 26.50.05 4.5 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 4 4.5 20* 30* 4.50.05 440.1 15 91.1 310.05 18* 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 53 11.5 70.6 45 170.05 280.05 3 M5x0.8 - 8 DEEP 6 H7 - 7 DEEP 34.5 36 4 12 -0.03 0.02 + 20.5 53 50.6 56.6 69.3 POWER OUT IN 46 44 DRIVE MOUNTIN STEP1 STEP3 193 225 310.05 18* 33.5 -0 +0.05 6 H7 26.50.05 4.5 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 4 4.5 20* 30* 4.50.05 440.1 15 91.1 310.05 18* 5 H7 - 6 DEEP M5x0.8 - 8 DEEP 25* 53 11.5 70.6 45 170.05 28 3 M5x0.8 - 8 DEEP 6 H7 - 7 DEEP 34.5 36 4 HOW TO C 12 -0.03 0.02 + 20.5 53 50.6 56.6 69.3 POWER OUT IN 46 CAN BE M 44 Dimensions of connector -V version 55 34.5 53 20.5 M6 - 11 DEEP 47.5 57.1 119.9 25 32
Technical information are provided for informative purpose only and can be subject to change without prior notice 14 Automotive E-Range E48-Smart Clamping C_E-Series C_E-Series Electric power clamps International mount Industry-proven toggle linkage • Same functional dimensions of pneumatic clamps for complete interchangeability • Same clamping and holding moments as pneumatic devices • Stepless adjustable opening angle • Optimally accessible manual unlock mechanism for emergency situations, which can also be used as manual operation • Backlash-free trapezoidal screw with optimal compromise between cycle time and load; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control CLAMPING Operating features Supply tension 48 VDC Peak current 0.8 A size 40 0.7 A size 63 0.7 A size 50 1.4 A size 80 Noise level < 20 dB • Brushless low voltage motors with absolute encoder and optimized cable cross-sections • Extra-compact drive can be rotated by 180°; the smart drive automatically identifies the load and adapts the cycle time •Cable lengths can be reduced by daisy-chaining the drives Condition monitoring • Obstacle detection • Part presence; Part missing • Multiple part detection Patented
Technical information are provided for informative purpose only and can be subject to change without prior notice 15 Automotive E-Range E48-Smart Clamping C_E-Series Functional charts • Holding moment 800 N m / 590 lb·ft • Clamping moment 200 N m / 147 lb·ft Size 50 • Tooling weight chart 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 230 250 1 2 3 4 5 6 7 8 9 10 11 CLAMPING • Holding moment 1.500 N m / 1.100 lb·ft • Clamping moment 400 N m / 295 lb·ft Size 63 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 230 250 270 290 1 2 3 4 5 6 7 8 9 10 11 12 13 14 • Tooling weight chart • Holding moment 380 N m / 2800 lb·ft • Clamping moment 150 N m / 110 lb·ft Size 40 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 1 2 3 4 5 • Tooling weight chart • Holding moment 2.500 N m / 1.840 lb·ft • Clamping moment 600 N m / 442 lb·ft Size 80 0 50 100 150 Load (kg) Distance from center of gravity to pivot point (mm) 200 250 300 350 400 2 4 6 8 10 12 14 16 18 20 22 24 • Tooling weight chart
Technical information are provided for informative purpose only and can be subject to change without prior notice 16 Automotive E-Range E48-Smart Clamping C_E-Series CLAMPING Ordering string C 2 E 50 D C 2 E 50 D _ C2E-Series VERSION MOUNTING PATTERN OPERATION SIZE SHAFT OUTPUT CONNECTOR E = brushless motor, 48 VDC, with drive 50 = equivalent to size 50 (pn) 63 = equivalent to size 63 (pn) 80 = equivalent to size 80 (pn) _ = connector with rotatable housing V = connector for vario-X control 1 = Naams mount C = clamp with toggle linkage D = dual output R = single output_right L = single output_left The clamp is supplied with the drive mounted on the rear side, it can easily be rotated to the front size by untightening the tie rods _ Please see the charts in the datasheets for arm position as well as for max. opening angle C 1 E 40 4 A 01 C 1 E 40 4 A 01 C1E-Series VERSION MOUNTING PATTERN OPERATION SIZE CLAMP ARM TYPE ARM MOUNT ARM MATERIAL E = brushless motor, 48 VDC, with drive 40 = equivalent to size 40 (pn) 50 = equivalent to size 50 (pn) 63 = equivalent to size 63 (pn) 80 = equivalent to size 80 (pn) 01 = wishbone, central, 15 mm offset* 02 = wishbone, right, 15 mm offset* 03 = wishbone, left, 15 mm offset* 04 = wishbone, central, 45 mm offset 05 = wishbone, right, 45 mm offset 06 = wishbone, left, 45 mm offset A = aluminum S = steel 1 = International mount C = clamp with toggle linkage 1 = 3 = 4 = 2 = * for size 80 mm = 20 mm offset only aluminium The clamp is supplied with the drive mounted on the rear side, it can easily be rotated to the front size by untightening the tie rods _ _ = connector with rotatable housing V = connector for vario-X control _ CONNECTOR
Technical information are provided for informative purpose only and can be subject to change without prior notice 17 Automotive E-Range E48-Smart Clamping C1E-Series CLAMPING C1E40 / Electric power clamps - International mount * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 26/07/2024 WEIGHT 2.44 kg DRI *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 06/05/2025 55 34.5 45±0.1 Ø6 H7 - 10 DEEP M6x1 - 10 DEEP 84.1 104.67 45±0.1 63.9 18.9 35* 25* 35* 25* 47- 0 +0.05 8 H7 Ø6 H7 - 10 DEEP M6x1 - 10 DEEP 283.93 240 25* 35* 12±0.05 25±0.05 40±0.05 3.9 3.9 3.9 4.3 34.5 Ø6 H7 - 10 DEEP M6x1 - 10 DEEP 38.5±0.05 60±0.1 3.5 33.3 HO 16- + 0.03 0.02 50.6 119.9 50±0.1 56.6 POWER OUT IN 44 62 48 20.5 C Dimensions of connector -V version Ø6 H7 - 11 DEEP H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32
Technical information are provided for informative purpose only and can be subject to change without prior notice 18 Automotive E-Range E48-Smart Clamping C1E-Series CLAMPING DRIVE MOUN STEP1 85.5 23.7 287.5 339 55±0.05 10±0.05 Ø10 H7 - 12 DEEP M10x1.5 - 12 DEEP 13 50* 5.5 4.5 6.5 10.5 93±0.1 45* 36.5±0.05 55±0.05 106.6 113.7 93.15 48 68 Ø8 H7 - 12 DEEP 63.5±0.1 32* 30* M8x1.25 - 12 DEEP 71.5±0.05 12 N9 30* 32* 63.5±0.1 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 13/05/2025 48±0.1 3.5 45.6 HOW TO CHAN 19- 0.03 + 0.02 56.56 175.9 44 75 Ø64 OUT POWER IN CAN BE MON 20.5 C1E50 / Electric power clamps - International mount * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 29/07/2024 WEIGHT 3.90 kg Dimensions of connector -V version Ø6 H7 - 11 DEEP H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32
Technical information are provided for informative purpose only and can be subject to change without prior notice 19 Automotive E-Range E48-Smart Clamping C1E-Series CLAMPING * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 29/07/2024 C1E63 / Electric power clamps - International mount WEIGHT 4.45 kg Dimensions of connector -V version Ø6 H7 - 11 DEEP 1 H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32 DRIVE MOUNTIN STEP1 54 78 63.5±0.1 63.5±0.1 30* 32* 71.5±0.05 12 N9 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP 116.7 96.15 87 25 10±0.05 345 286.5 55±0.05 36.5±0.05 55±0.05 7 7.5 93±0.1 45* 50* 55 50.6 119.9 Ø10 H7 - 12 DEEP M10x1.5 Ø8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54±0.1 13 7.5 12 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 05/05/2025 51.6 22-0.03 +0.02 3.5 HOW TO CHAN 22- 0.03 +0.02 IN OUT 56.6 POWER 44 75 Ø64 CAN BE MONT 20.5 DRIVE MOUNTIN STEP1 54 78 63.5±0.1 63.5±0.1 30* 32* 71.5±0.05 12 N9 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP 116.7 96.15 87 25 10±0.05 345 286.5 55±0.05 36.5±0.05 55±0.05 7 7.5 93±0.1 45* 50* 55 50.6 119.9 Ø10 H7 - 12 DEEP M10x1.5 Ø8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54±0.1 13 7.5 12 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 05/05/2025 51.6 22-0.03 +0.02 3.5 HOW TO CHAN 22- 0.03 +0.02 IN OUT 56.6 POWER 44 75 Ø64 CAN BE MONT 20.5
Technical information are provided for informative purpose only and can be subject to change without prior notice 20 Automotive E-Range E48-Smart Clamping C1E-Series CLAMPING * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 30/07/2024 C1E80 / Electric power clamps - International mount WEIGHT 9 kg Dimensions of connector -V version Ø6 H7 - 11 DEEP H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32 76 108 50* 50* 90±0.1 Ø8 H7 - 12 DEEP M10x1.5 - 15 DEEP 15±0.05 121 8.2 8 41 65±0.05 415 499 50±0.05 80±0.05 75* 70* 134±0.1 8 21±0.05 59 72.6 96.5±0.05 12 N9 3.5 Ø8 H7 - 12 DEEP 50* 50* 90±0.1 M10x1.5 - 15 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 13/05/2025 Ø12 H7 - 13 DEEP M12x1.75 - 13 DEEP 30- 0.03 +0.02 107.2 119.9 75 Ø64 135.1 114.5 44 OUT POWER IN 20.5 20 76 ±0.15
Technical information are provided for informative purpose only and can be subject to change without prior notice 21 Automotive E-Range E48-Smart Clamping C2E-Series CLAMPING C2E50 / Electric power clamps - NAAMS mount * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 26/07/2024 WEIGHT 4 kg DRIVE MOUN STEP1 85.5 23.7 287.5 339 40±0.05 5±0.05 Ø8 H7 - 10 DEEP M8x1.25 - 10 DEEP 13 45* 5.5 4.5 6.5 10.5 93±0.1 45* 36.5±0.05 55±0.05 175.9 113.7 93.15 48 88 Ø8 H7 - 12 DEEP 63.5±0.1 32* 30* M8x1.25 - 12 DEEP 63.5±0.1 30* 32* Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV. 00 - 01/10/2025 48±0.1 19- 0.03 +0.02 45.6 HOW TO CHAN 44\ OUT POWER IN 106.6 56.6 75 20.5 CAN BE MON Ø64 Dimensions of connector -V version Ø6 H7 - 11 DEEP 1 H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32 DRIVE MOUN STEP1 85.5 23.7 287.5 339 40±0.05 5±0.05 Ø8 H7 - 10 DEEP M8x1.25 - 10 DEEP 13 45* 5.5 4.5 6.5 10.5 93±0.1 45* 36.5±0.05 55±0.05 175.9 113.7 93.15 48 88 Ø8 H7 - 12 DEEP 63.5±0.1 32* 30* M8x1.25 - 12 DEEP 63.5±0.1 30* 32* Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV. 00 - 01/10/2025 48±0.1 19- 0.03 +0.02 45.6 HOW TO CHAN 44\ OUT POWER IN 106.6 56.6 75 20.5 CAN BE MON Ø64 DRIVE MOUN STEP1 85.5 23.7 287.5 339 40±0.05 5±0.05 Ø8 H7 - 10 DEEP M8x1.25 - 10 DEEP 13 45* 5.5 4.5 6.5 10.5 93±0.1 45* 36.5±0.05 55±0.05 175.9 113.7 93.15 48 88 Ø8 H7 - 12 DEEP 63.5±0.1 32* 30* M8x1.25 - 12 DEEP 63.5±0.1 30* 32* Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV. 00 - 01/10/2025 48±0.1 19- 0.03 +0.02 45.6 HOW TO CHAN 44\ OUT POWER IN 106.6 56.6 75 20.5 CAN BE MON Ø64
Technical information are provided for informative purpose only and can be subject to change without prior notice 22 Automotive E-Range CLAMPING E48-Smart Clamping C2E-Series C2E63 / Electric power clamps - NAAMS mount * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 29/07/2024 WEIGHT 3.90 kg Dimensions of connector -V version Ø6 H7 - 11 DEEP 1 H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32 DRIVE MOUNT STEP1 54 104 63.5±0.1 63.5±0.1 30* 32* 71.5 12 N9 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 345 286.5 55 36.5±0.05 ±0.05 ±0.05 ±0.05 ±0.05 55 7 7.525 93±0.1 45* 55* 55 50.6 119.9 Ø10 H7 - 12 DEEP M10x1.5 Ø8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54±0.1 13 7.5 12 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.00 - 05/05/2025 51.6 3.5 HOW TO CHAN 22h9(-0.052 0 ) + OUT IN 56.6 CAN BE MON 20.5 POWER 44 Ø64 DRIVE MOUNT STEP1 54 104 63.5±0.1 63.5±0.1 30* 32* 71.5 12 N9 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 345 286.5 55 36.5±0.05 ±0.05 ±0.05 ±0.05 ±0.05 55 7 7.525 93±0.1 45* 55* 55 50.6 119.9 Ø10 H7 - 12 DEEP M10x1.5 Ø8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54±0.1 13 7.5 12 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.00 - 05/05/2025 51.6 3.5 HOW TO CHAN 22h9(-0.052 0 ) + OUT IN 56.6 CAN BE MON 20.5 POWER 44 Ø64 DRIVE MOUNT STEP1 54 104 63.5±0.1 63.5±0.1 30* 32* 71.5 12 N9 Ø8 H7 - 12 DEEP M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 345 286.5 55 36.5±0.05 ±0.05 ±0.05 ±0.05 ±0.05 55 7 7.525 93±0.1 45* 55* 55 50.6 119.9 Ø10 H7 - 12 DEEP M10x1.5 Ø8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54±0.1 13 7.5 12 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.00 - 05/05/2025 51.6 3.5 HOW TO CHAN 22h9(-0.052 0 ) + OUT IN 56.6 CAN BE MON 20.5 POWER 44 Ø64
Technical information are provided for informative purpose only and can be subject to change without prior notice 23 Automotive E-Range CLAMPING E48-Smart Clamping C2E-Series C2E80 / Electric power clamps - NAAMS mount * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 26/07/2024 WEIGHT 2.44 kg Dimensions of connector -V version Ø6 H7 - 11 DEEP .1 H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32 76 140 50* 50* 90±0.1 Ø8 H7 - 12 DEEP M10x1.5 - 15 DEEP 15±0.05 121 8.2 8 41 65±0.05 415 499 50±0.05 80±0.05 75* 70* 134±0.1 8 21±0.05 59 72.6 96.5±0.05 12 N9 3.5 Ø8 H7 - 12 DEEP 50* 50* 90±0.1 M10x1.5 - 15 DEEP IONAL TOLERANCE FOR DOWEL HOLES: 0.02 IONAL TOLERANCE FOR THREADED HOLES: 0.1 13/05/2025 Ø12 H7 -13 DEEP M12x1.75 - 13 DEEP 30- 0.03 +0.02 107.2 119.9 75 Ø64 135.1 114.5 44 OUT POWER IN 20.5 20 76±0.15 76 140 50* 50* 90±0.1 Ø8 H7 - 12 DEEP M10x1.5 - 15 DEEP 15±0.05 121 8.2 8 41 65±0.05 415 499 50±0.05 80±0.05 75* 70* 134±0.1 8 21±0.05 59 72.6 96.5±0.05 12 N9 3.5 Ø8 H7 - 12 DEEP 50* 50* 90±0.1 M10x1.5 - 15 DEEP *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 13/05/2025 Ø12 H7 -13 DEEP M12x1.75 - 13 DEEP 30- 0.03 +0.02 107.2 119.9 75 Ø64 135.1 114.5 44 OUT POWER IN 20.5 20 76±0.15 76 140 50* 50* 90±0.1 Ø8 H7 - 12 DEEP M10x1.5 - 15 DEEP 15±0.05 121 8.2 8 41 65±0.05 415 499 50±0.05 80±0.05 75* 70* 134±0.1 8 21±0.05 59 72.6 96.5±0.05 12 N9 3.5 Ø8 H7 - 12 DEEP 50* 50* 90±0.1 M10x1.5 - 15 DEEP IONAL TOLERANCE FOR DOWEL HOLES: 0.02 IONAL TOLERANCE FOR THREADED HOLES: 0.1 13/05/2025 Ø12 H7 -13 DEEP M12x1.75 - 13 DEEP 30- 0.03 +0.02 107.2 119.9 75 Ø64 135.1 114.5 44 OUT POWER IN 20.5 20 76±0.15 76 140 50* 50* 90±0.1 Ø8 H7 - 12 DEEP M10x1.5 - 15 DEEP 15±0.05 121 8.2 8 41 65±0.05 415 499 50±0.05 80 75* 70* 134±0.1 8 21±0.05 59 72.6 96.5±0.05 12 N9 3.5 Ø8 H7 - 12 DEEP 50* 50* 90±0.1 M10x1.5 - 15 DEEP IONAL TOLERANCE FOR DOWEL HOLES: 0.02 IONAL TOLERANCE FOR THREADED HOLES: 0.1 13/05/2025 Ø12 H7 -13 DEEP M12x1.75 - 13 DEEP 30- 0.03 +0.02 107.2 119.9 75 Ø64 135.1 114.5 44 OUT POWER IN 20.5 20 76±0.15
Technical information are provided for informative purpose only and can be subject to change without prior notice 24 Automotive E-Range CLAMPING CBE-Series Power clamp with dual arm Industry-proven toggle linkage • Same functional dimensions of pneumatic clamps • Same clamping and holding moments as pneumatic devices • Stepless adjustable opening angle • Optimally accessible manual unlock mechanism for emergency situations, which can also be used as manual operation • Backlash-free trapezoidal screw with optimal compromise between cycle time and load; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control • Brushless low voltage motors with absolute encoder and optimized cable cross-sections • Extra-compact drive can be rotated by 180° • Cable lengths can be reduced by daisy-chaining the drives Conditioning monitoring • Obstacle detection • Part presence; Part missing • Multiple part detection The max allowed load is to be divided on the 2 arms The max allowed load is to be divided on the 2 arms 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 230 250 270 290 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Functional charts 0 70 90 110 130 150 Load (kg) Distance from center of gravity to pivot point (mm) 170 190 210 1 2 3 4 5 Size 40 Size 63 • Tooling weight chart • Tooling weight chart • Clamping moment 85 N m / 62,69 lb·ft • Cycle time 0.8 s at 90° • Holding moment 110 N m • Clamping moment 170 N m / 125,39 lb·ft • Cycle time 0.8 s at 90° • Holding moment 280 N m The above data are meant for correct working conditions of the clamp with the same performance level during its life time. For applications which exceed the above data, please contact our sales representatives. E48-Smart Clamping CBE-Series
Technical information are provided for informative purpose only and can be subject to change without prior notice 25 Automotive E-Range CLAMPING E48-Smart Clamping CBE-Series Ordering string CB E 40 5 A 01 CB CBE-Series VERSION CB = double arm clamp 40 SIZE 40 = Ø 40 mm 63 = Ø 63 mm E OPERATION E = brushless motor, 48 VDC, with drive 5 ARM MOUNT 01 CLAMP ARM TYPE 5 = 6* = A ARM MATERIAL A = aluminum 01 = wishbone, central, 15 mm offset 02 = wishbone, right, 15 mm offset 03 = wishbone, left, 15 mm offset 61 = wishbone, 10 mm offset specific for CB40 clamp * only for size 63 mm _ _ CONNECTOR _ = connector with rotatable housing V = connector for vario-X control CBE40 / Power clamp with double arm - 40 mm bore * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 01/08/2024 107 ± 0.1 50 ± 0.05 Ø6 H7 - 11 DEEP 55+0.1 -0 38 ± 0.05 19 ± 0.05 35* 58.5 ± 0.05 8H7 Ø8 H7 - 11 DEEP 65 ± 0.05 117 73 25* 241 33.5 30* 32* 55 34.5 53 46 3 279 20.5 47 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 POWER IN OUT 44 20.5 25 32 16+0.02 -0.03 107 ± 0.1 50 ± 0.05 Ø6 H7 - 11 DEEP 55+0.1 -0 38 ± 0.05 19 ± 0.05 35* 58.5 ± 0.05 8H7 Ø8 H7 - 11 DEEP 65 ± 0.05 117 73 25* 241 33.5 30* 32* 55 34.5 53 46 3 279 20.5 47 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 POWER IN OUT 44 20.5 25 32 16+0.02 -0.03 Dimensions of connector with rotatable housing DRIVE MOUNTING OPTIONS CONNECT STEP1 STE 54 104 63.5 0.1 116.7 96.15 87 10 0.05 36.5 0.05 55 0.05 7 7.525 93 0.1 45* 55* 55 8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54 0.1 HOW TO CHANGE THE POSITION 56.6 20.55 CAN BE MONTED ON BOTH SIDES 135° 44
Technical information are provided for informative purpose only and can be subject to change without prior notice 26 Automotive E-Range CLAMPING E48-Smart Clamping CBE-Series 106 160 266.5 315.5 68 48 45 48 12 H7 48 3.5 M10 - 11 DEEP M8 - 11 DEEP 45.5 47.5 57.1 119.9 20.5 75 25 32 44 POWER OUT IN 150 ± 0.1 28 ± 0.05 35* 55 ± 0.05 45* 19+0.02 -0.03 55+0.1 -0 36.5 ± 0.05 Ø10 H7 - 11 DEEP 30* 32* 71.5 ± 0.05 Ø8 H7 - 11 DEEP Ø64 Ø64 63.5 ± 0.05 CBE63 / Power clamp with double arm - 63 mm bore * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 01/08/2024 Dimensions of connector with rotatable housing DRIVE MOUNTING OPTIONS CONN STEP1 54 104 63.5 0.1 30* 32* 71.5 0.05 12 N9 M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 0.05 345 286.5 55 0.05 36.5 0.05 55 0.05 7 7.525 93 0.1 45* 55* 55 10 H7 - 12 DEEP M10x1.5 8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54 0.1 13 7.5 12 51.6 3.5 HOW TO CHANGE THE POSIT 22h9 (-0.052 0 ) + 56.6 20.55 CAN BE MONTED ON BOTH SIDES 135° 20.5 WER 44
Technical information are provided for informative purpose only and can be subject to change without prior notice 27 Automotive E-Range Caution Any maintenance operation may only be carried out by qualified and authorized personnel. For any reason, do not reach into the pivoting range of the clamping arms, when the clamps are in operation. Disconnect electric supply lines before operating on or around clamps. Clamp installation to the tool The clamp can be installed by one of its four mounting surfaces, using dowels and screws according to its datasheet. The tightening torques to be set are: M5 5 N m / 3.68 lb·ft M6 10 N m / 7.37 lb·ft M8 25 N m / 18.43 lb·ft M10 35 N m / 25.81 lb·ft M12 50 N m / 36.87 lb·ft Use the key support surfaces, where available. Always use all the bores on the mounting pattern. QIG_C_EN Rev.00 09.2015 A worksheet for the right sizing of the clamp is available upon request. Visit our website for technical documents http://automotive.pneumax.it/ Clamping Quick installation guide Arm mount options 1 Position 2 Position 3 Position 4 Position The above pictures show the closed position. The max. opening angle according to the arm mount option is indicated on each clamp arm’s datasheet. In order to achieve a right or left arm mount in configurations 2 or 3, the clamping arm should be rotated by 180°, therefore to achieve C___ 2A03 a right clamp arm is required, i.e. B/Q _ _02 C___ 2A02 a left clamp arm is required, i.e. B/Q _ _03 C___ 2A05 a right clamp arm is required, i.e. B/Q_ _06 C___ 2A06 a left clamp arm is required, i.e. B/Q_ _05 C1_ _ _ _2A03 using a right _ _02 arm C1_ _ _ _2A02 using a left _ _03 arm E48-Smart Clamping Quick installation guide CLAMPING
Technical information are provided for informative purpose only and can be subject to change without prior notice 28 Automotive E-Range Locating E48-Smart E48-Smart Highlights Patented Chrome rod coating as a protection against adhering weld sparks Steel and brass rodscraper to prevent welding debris from entering the pin packages Interchangeability with pneumatic devices Crossed-rollers guide to prevent deflection Extra compact drive Rotatable connector with self-guiding mating EtherCAT communication: • quick and cable length saving installation through daisy-chaining • Thanks to the CSP (Cyclic Synchronous Position) mode DC, the EtherCAT master is able to send desired positions to the clamp. In this mode, the trajectory generator is located in the master control device, not in the clamp. In acyclic synchronous manner, it provides a target position to the clamp device, which performs position control. LED ring for optimal visualization of the clamp condition. Absolute encoder One only drive used among the whole product range; it allows for condition monitoring such obstacle detection Backlash-free trapezoidal stainless steel screw with optimal compromise between cycle time and load capacity; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control. It also allows for powering off the motor once the end stroke is reached. Optimally accessible manual unlock mechanism for emergency situations: with no power the pin package can be unlocked or moved manually with an Allen wrench Sealed housing and sealed drive Locating
Technical information are provided for informative purpose only and can be subject to change without prior notice 29 Automotive E-Range RE-Series Electric retractable locating pin packages Operating features Supply tension 48 VDC Cycle time 1 s Noise level < 20 dB Crossed-rollers guides prevent deflection of the rods • Same functional dimensions of pneumatic pin packages • Same thrust and pull forces as pneumatic devices • Adjustable strokes up to 60 mm • Brushless low voltage motors with absolute encoder and optimized cable cross-sections • Extra-compact drive can be rotated by 180° • Optimally accessible manual unlock mechanism for emergency situations, wich can also be used as manual operation • Cable lengths can be reduced by daisy-chaining the drives Condition monitoring • Obstacle detection LOCATING E48-Smart Locating RE-Series Functional charts Size 50 • Max deflection Thrust force 825 N Pull force 980 N Max bending moment 3 N m / 2.21 lb·ft Max distance from the load centre to the rod 200 mm • Functional data Load position A Load position B Load position C Horizontal mounting position of the retractable locating pin/load centre on the rod Horizontal mounting position of the retractable locating pin/load centre at 100 mm from the rod axis Vertical mounting position of the retractable locating pin/load centre at 100 mm from the rod axis 100 mm 100 mm Stroke Load (kg) Load position A deviation (mm) Load position B deviation (mm) Load position C deviation (mm) 60 mm 0.5 0.007 0.012 0.01 1 0.013 0.025 0.023 1.5 0.02 0.04 0.036 2 0.03 0.053 0.049 2.5 0.038 0.067 0.064 3 0.045 0.082 0.075 50 mm 0.5 0.006 0.009 0.007 1 0.013 0.02 0.018 1.5 0.021 0.032 0.028 2 0.026 0.047 0.043 2.5 0.032 0.66 0.057 3 0.037 0.075 0.068 40 mm 0.5 0.004 0.009 0.004 1 0.009 0.02 0.009 1.5 0.013 0.032 0.013 2 0.018 0.047 0.018 2.5 0.022 0.66 0.022 3 0.026 0.075 0.026 25 mm 0.5 0 0.005 0 1 0.005 0.015 0.005 1.5 0.007 0.032 0.007 2 0.011 0.047 0.011 2.5 0.012 0.66 0.012 3 0.014 0.075 0.014 15 mm 0.5 0 0.005 0 1 0.002 0.018 0 1.5 0.004 0.025 0.002 2 0.007 0.033 0.006 2.5 0.012 0.043 0.009 3 0.014 0.052 0.013
Technical information are provided for informative purpose only and can be subject to change without prior notice 30 Automotive E-Range LOCATING E48-Smart Locating RE-Series Ordering string R E 50 3 1 R RE-Series VERSION R = r etractable locating pin package with adjustable stroke till 60mm E 50 OPERATION SIZE E = brushless motor, 48 VDC, with drive 50 = equivalent to size 50 3 1 ROD ORIENTATION (for termination type 3) ROD TERMINATION 1 = iØ 16 mm cross-cut key rod termination 2 = iØ 10 mm cross-cut key rod termination 3 = rod termination for offset pins 4 = rod termination with key 5 = rod with flat termination dia. 10 mm 6 = rod with flat termination dia. 12 mm 7 = iØ 12 mm CNOMO termination 8 = iØ 20 mm CNOMO termination Rod 1 Rod 2 Rod 6 Rod 7 Rod 3 Rod 4 Rod 5 Rod 8 1 = 3 = 4 = 2 = The pin package is supplied with the drive mounted on the rear side, it can easily be rotated to the front side by untightening the tie rod _ _ CONNECTOR _ = connector with rotatable housing V = connector for vario-X control
Technical information are provided for informative purpose only and can be subject to change without prior notice 31 Automotive E-Range LOCATING E48-Smart Locating RE-Series * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 30/07/2024 RE50-3 / Electric retractable locating PIN PACKAGE - Rod termination 3 DETTAGLIO: A SCALA 2 : 1 DRIVE MOUNTING OPTIO STEP1 STEP3 A 283 11 10 ±0.1 37± 0.05 55- 0 + 0.1 Ø8 H7- 10 DEEP M8x1.25 - 8 DEEP 37.5 *DIMENSIONAL TOLERANCE FOR DOWEL HOLES: 0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: 0.1 REV.02 - 24/06/2025 Ø8 - 10 DEEP M8x1.25 - 8 DEEP 45 37±0.05 32* 30* Ø8 H7 - 10 DEEP M8x1.25 - 8 DEEP 142.5 30* 32* Ø40 f7 10 30* 60* 5 22.5- 0 + 0.1 22.5- 0 + 0.1 55- 0 +0.1 Ø25 f7 10 20 7.5 15.5 Ø5 THROUGH ON BOTH SIDE M6 Ø16 H7 6M THROUGH ON BOTH SIDE Rod termination 1 2 11+0.5 +0.1 45 ( ) HOW TO CHANGE THE 32.5±0.05 20.5 50.6 56.6 119.9 75 Ø64 POWER OUT IN CAN BE MONTED ON 44 62.5 83.1 11±0.1 Dimensions of connector -V version Ø6 H7 - 11 DEEP H7 Ø8 H7 - 11 DEEP 241 55 34.5 53 279 20.5 M6 - 11 DEEP M8 - 11 DEEP 47.5 57.1 119.9 25 32
Technical information are provided for informative purpose only and can be subject to change without prior notice 32 Automotive E-Range Functional charts FE-Series Electric retractable locating pin packages with dual rods Load position A Load position B Load position C Horizontal mounting position of the retractable locating pin/load centre on the rod Horizontal mounting position of the retractable locating pin/load centre at 100 mm from the rod axis Vertical mounting position of the retractable locating pin/load centre at 100 mm from the rod axis 100 mm 100 mm Size 63 Stroke Load (kg) Load position A deviation (mm) Load position B deviation (mm) Load position C deviation (mm) 60 mm 0.5 0.003 0.009 0 1 0.007 0.026 0.001 1.5 0.013 0.043 0.007 2 0.017 0.063 0.009 2.5 0.022 0.085 0.018 3 0.026 0.109 0.023 3.5 0.031 0.129 0.033 4 0.036 0.148 0.042 • Max deflection • Cycle time for max stroke < 1 s Thrust force 1,350 N Pull force 1,550 N Max bending moment 4 N m / 2.95 lb·ft Max distance from the load centre to the rod 200 mm • Functional data • Same functional dimensions of pneumatic pin packages • Same thrust and pull forces as pneumatic devices • Adjustable strokes up to 60 mm • Brushless low voltage motors with absolute encoder and optimized cable cross-sections • Extra-compact drive can be rotated by 180° • Optimally accessible manual unlock mechanism for emergency situations, wich can also be used as manual operation • Cable lengths can be reduced by daisy-chaining the drive Condition monitoring • Obstacle detection Operating features Supply tension 48 VDC Cycle time 1 s LOCATING E48-Smart Locating FE-Series
Technical information are provided for informative purpose only and can be subject to change without prior notice 33 Automotive E-Range LOCATING E48-Smart Locating FE-Series Ordering string E 63 3 F FE-Series 63 VERSION F = R etractable locating pin package with dual rod E OPERATION 63 = equivalent to size 63 (pn) 3 ROD TERMINATION 3 = rod termination for offset pins 63 SIZE D = brushless motor, 48 VDC, with drive F _ _ CONNECTOR _ = connector with rotatable housing V = connector for vario-X control The pin package is supplied with the drive mounted on the rear side, it can easily be rotated to the front side by untightening the tie rod * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 01/08/2024 FE63-3 / Electric retractable locating PIN PACKAGE - Rod termination 3 10 30* 32* 269.5 Ø64 30* 45 10 32* 4.6 M8x1.25 - 8 DEEP 119.2 120 22.5 M8x1.25 - 8 DEEP 86 Rod termination 3 62.5 59.6 94.5 32* 30* Rod termination 1 M8x1.25 - 8 DEEP 80 47.5 57.1 119.9 86 83 R5 POWER OUT IN 20.5 75 180* ORIENTABLE RODS Asingle side must be doweled 44 Ø8 H7 - 10 DEEP 27± 0.05 11± 0.1 55+0.1 -0 Ø8 H7 - 10 DEEP 11± 0.1 55+0.1 -0 25± 0.05 60± 0.02 25± 0.05 37± 0.05 60± 0.02 Ø6 H7 Ø9 Ø8 H7 - 10 DEEP 55+0.1 -0 27± 0.05 Ø25 f7 12.5± 0.02 Ø25 f7 12.5± 0.02 Dimensions of connector with rotatable housing DRIVE MOUNTING OPTIONS CONN STEP1 54 104 63.5 0.1 116.7 96.15 87 10 0.05 36.5 0.05 55 0.05 7 7.525 93 0.1 45* 55* 55 8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54 0.1 HOW TO CHANGE THE POSITI 56.6 20.55 CAN BE MONTED ON BOTH SIDES 135° ER 44
Technical information are provided for informative purpose only and can be subject to change without prior notice 34 Automotive E-Range 100 mm 100 mm Load position B Load position C Horizontal mounting position of the retractable locating pin/load centre at 100 mm from the rod axis Vertical mounting position of the retractable locating pin/load centre at 100 mm from the rod axis FTE-Series Electric retractable locating pin packages with toggle lock • Same functional dimensions of pneumatic pin packages for complete interchangeability • Same thrust and pull forces as pneumatic devices • Brushless low voltage motors with absolute encoder and optimized cable cross-sections • Extra-compact drive can be rotated by 180° • Cable lengths can be reduced by daisy-chaining the drive Condition monitoring • Obstacle detection Functional charts Size 50 • Max deflection Thrust force 4900 N Pull force 2000 N Max distance from the load centre to the rod 200 mm • Functional data Stroke Load (kg) Load position B deviation (mm) Load position C deviation (mm) 40 mm 0.5 0.001 0.002 1 0.001 0.002 1.5 0.001 0.002 2 0.001 0.002 2.5 0.001 0.004 3 0.001 0.004 3.5 0.002 0.004 4 0.002 0.004 The thrust and pull forces (retraction) are only available with the last 2 mm stroke of working (extracting) position. In the other range of the stroke, the forces are 30% of the above values. Operating features Supply tension 48 VDC Cycle time 1 s • Cycle time < 0.8 s E48-Smart Locating FTE-Series LOCATING
Technical information are provided for informative purpose only and can be subject to change without prior notice 35 Automotive E-Range E48-Smart Locating FTE-Series LOCATING Ordering string FT E 50 5 2 FT FTE_50-series VERSION FT = R etractable locating pin packages with dual rods and toggle lock E 50 OPERATION SIZE E = brushless motor, 48 VDC, with drive 50 = equivalent to size 50 (pn) 3 2 ROD ORIENTATION ROD TERMINATION 3 = Mounting surface on the rods corresponds to the pin package axis 5 = 2.5 mm out of the axis mounting surface 4 = 2 = The pin package is supplied with the drive mounted on the rear side, it can easily be rotated to the front side by untightening the tie rod _ _ CONNECTOR _ = connector with rotatable housing V = connector for vario-X control
Technical information are provided for informative purpose only and can be subject to change without prior notice 36 Automotive E-Range E48-Smart Locating FTE-Series LOCATING * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 01/08/2024 FTE50-3 / Electric retractable locating PIN PACKAGE - Rod termination 3 105 50* 50* M10x1.5 - 12 DEEP 80 137 M10x1.5 64 220 10 30* M8x1.25 M10x1.5 8 70 ROD TERMINATION 3 50 Ø6 H7 Ø9 Ø6 H7 10 Ø25 f7 287 + STROKE 44 POWER OUT IN 47.5 57.1 119.9 20.5 50* 50* 50* 30* 55± 0.1 32± 0.1 37± 0.05 12+0.1 -0 Ø8 H7 30± 0.02 + STROKE 94± 0.1 Ø10 H7 Ø10 H7 80+0.1 -0 45* 30± 0.1 48.5± 0.1 48.5± 0.1 96± 0.02 Ø10 H7 - 12 DEEP 32± 0.1 Dimensions of connector with rotatable housing DRIVE MOUNTING OPTIONS CONNE STEP1 S 54 104 63.5 0.1 30* 32* 71.5 0.05 12 N9 M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 0.05 345 286.5 55 0.05 36.5 0.05 55 0.05 7 7.525 93 0.1 45* 55* 55 10 H7 - 12 DEEP M10x1.5 8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54 0.1 13 7.5 12 51.6 3.5 HOW TO CHANGE THE POSITIO 22h9 (-0.052 0 ) + 56.6 20.55 CAN BE MONTED ON BOTH SIDES 135° 20.5 ER 44
Technical information are provided for informative purpose only and can be subject to change without prior notice 37 Automotive E-Range E48-Smart Locating FTE-Series LOCATING * DIMENSIONAL TOLERANCE FOR DOWEL HOLES: ±0.02 DIMENSIONAL TOLERANCE FOR THREADED HOLES: ±0.1 REV.02 - 01/08/2024 FTE50-5 / Electric retractable locating PIN PACKAGE - Rod termination 5 105 50* 80 137 M10x1.5 64 220 10 50 30* 2.5 10 M8x1.25 M10x1.5 30* 8 70 ROD TERMINATION 5 287 + STROKE 47.5 57.1 119.9 20.5 POWER OUT IN 44 Ø6 H7 Ø9 Ø6 H7 Ø25 f7 M10x1.5 - 12 DEEP 50* 50* 50* 55± 0.1 32± 0.1 37± 0.05 12+0.1 -0 Ø8 H7 30± 0.02 + STROKE 94± 0.1 48.5± 0.1 48.5± 0.1 96± 0.02 Ø10 H7 - 12 DEEP 45* 30± 0.1 32± 0.1 80+0.1 -0 Ø10 H7 Ø10 H7 Dimensions of connector with rotatable housing DRIVE MOUNTING OPTIONS CONN STEP1 54 104 63.5 0.1 30* 32* 71.5 0.05 12 N9 M8x1.25 - 12 DEEP 116.7 96.15 87 25 10 0.05 345 286.5 55 0.05 36.5 0.05 55 0.05 7 7.525 93 0.1 45* 55* 55 10 H7 - 12 DEEP M10x1.5 8 H7 - 12 DEEP M8x1.25 - DEEP 32* 30* 54 0.1 13 7.5 12 51.6 3.5 HOW TO CHANGE THE POSIT 22h9 (-0.052 0 ) + 56.6 20.55 CAN BE MONTED ON BOTH SIDES 135° 20.5 ER 44
Technical information are provided for informative purpose only and can be subject to change without prior notice 38 Automotive E-Range E48-Smart Locating FTE-Series Handling E48-Smart Highlights Industry-proven toggle linkage Sealed housing and sealed drive Absolute encoder Patented Brushless low voltage 48 V DC motor. The hollow shaft allows the rotor and the nut screw to be coaxial with the stator, thus reducing friction and allowing the motor torque to be optimally used. LED ring for optimal visualization of the clamp condition. EtherCAT communication: • quick and cable length saving installation through daisy-chaining • Thanks to the CSP (Cyclic Synchronous) Positionmode DC, the EtherCAT master is able to send desired positions to the clamp. In this mode, the trajectory generator is located in the master control device, not in the clamp. In acyclic synchronous manner, it provides a target position to the clamp device, which performs position control. Backlash-free trapezoidal stainless steel screw with optimal compromise between cycle time and load capacity; the irreversibility of the screw allows for an integrated auto-retain of the open position and enhances the load control. It also allows for powering off the motor once the end stroke is reached. Extra compact drive One only drive used among the whole product range; it allows for condition monitoring such as part presence, 2-partt detection and obstacle detection. Optimally accessible manual unlock mechanism for emergency situations: with no power the clamp can be unlocked or moved manually with an Allen wrench. Single movement, 2 tips Double movement, 2 tips
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